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What are the definitions of tensile strength and elongation at break for plastic films?

Aug. 28, 2025

Understanding the mechanical properties of plastic films is critical for manufacturers, engineers, and procurement teams who need reliable materials for packaging, industrial, and consumer applications. Two key parameters are tensile strength and elongation at break.


Definition of Tensile Strength for Plastic Films


Tensile strength refers to the maximum amount of stress a plastic film can withstand before breaking when it is stretched. It is expressed in units such as MPa (megapascals) or N/mm² and determined through standardized testing methods such as ASTM D882 or ISO 527.

Formula: Tensile Strength = Maximum Load / Original Cross-Sectional Area

Importance: High tensile strength ensures the plastic film can handle heavy loads without tearing, making it suitable for packaging, lamination, and industrial wrapping applications.


Definition of Elongation at Break for Plastic Films


Elongation at break measures how much a plastic film can stretch before it breaks, expressed as a percentage (%) of the film's original length.

Formula: Elongation at Break = (Final Length − Original Length) / Original Length × 100

Importance: Films with high elongation at break are more flexible and tear-resistant, suitable for products like stretch wraps and barrier films.


Tensile Strength vs. Elongation at Break


PropertyDefinitionTypical UnitApplication Focus
Tensile StrengthMaximum stress before breakMPa, N/mm²Load-bearing ability
Elongation at BreakStretch percentage before break%Flexibility & ductility

A balanced combination of tensile strength and elongation at break ensures films are strong yet flexible.


Testing Standards and Methods


International standards like ASTM D882 and ISO 527 provide detailed procedures for testing plastic film properties. Test parameters include:

Specimen size and thickness

Crosshead speed

Environmental conditions


Applications in the Plastic Film Industry


Food Packaging Films – Require high tensile strength for heavy loads.

Stretch & Shrink Films – Need high elongation at break for flexibility.

Industrial Barrier Films – Balance between strength and flexibility for chemical resistance.


For procurement teams and engineers, understanding tensile strength and elongation at break helps in selecting the right plastic film materials for packaging, construction, or industrial needs. Contact us for more information on plastic shrink sleeve films.


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